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Frostytech: Melamine Foam Sound Proofing for the Computer Case

Frostytech: Melamine Foam Sound Proofing for the Computer Case - PCSTATS
Abstract: After hunting around for a manufacturer which offered some kind of sound proofing product for computers the only one I could find was...
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Filed under: Cases Published:  Author: 
External Mfg. Website: Frostytech Apr 24 2003   Max Page  
Home > Reviews > Cases > Frostytech

Melamine Foam Sound Proofing for the Computer Case

If you have a noisy computer you know how annoying it can be after just a few minutes. I usually spend my time on the computer with a pair of headphones on just so I can escape the noise of the three or four cooling fans rattling around inside my computers' case.

If I had a big enough desk I would have kicked the case to the back and pilled on a few errant sweaters to deaden the sound, but since I don't, a good pair of headphones are the next best thing. I suppose even a sound absorbing panel directly behind the computer would help absorb some of the noise, but I'd prefer to have everything self-contained.

Obviously this isn't really a solution to the problem of computer noise, so I began looking into ways of quieting the computer. In a perfect world, my computer would be absolutely silent, the hard drives, power supply and videocard already engineered to run silent. Since we are often forced to deal with reality, the best we can hope for is a very low noise signature.

To accomplish the task of quieting down my computer there are basically three options. The first is to replace all the components with lower-end versions that don't need active cooling, or require as much of it. This isn't going to happen anytime soon, and so the next best thing would be to replace all my expensive cooling hardware with other gear, either designed to be much quieter and with the same level of performance, or which is silent and performs pretty poorly in comparison. This is pretty easy to do, and could take away much of the noise my computer creates, but I wanted to try something else first.

Finally, the last option is to insulate the case against noise. Given the small amount of space a computer case offers users to play around with, this is the most challenging option. If you do your research and pick the right materials it's an easy way to knock several decibels off the amount of noise a computer creates without any significant increase in case temperatures.

How to Make a Computer Quieter?

After hunting around for a manufacturer which offered some kind of sound proofing product for computers the only one I could find was Akasa's PaxMate. Unfortunately none of the retailers around here carry this product so I can't tell you how well it works. I stumbled upon a few Japanese companies which made various type of sound absorbing materials specifically for the computer, but again, there was no where to buy them.

As the sound eminating from my Antex SX1030B grew more and more irritating I decided to forgo the store bought stuff and see what the world of industrial sound absorbing materials could offer.

My only two criteria for sound proofing the Antec case were that the sound absorbing material would have to be less than 3/4" thick, and not too expensive. With constraints like that, more than half of the commercially available sound absorbing foams and pads were out of the question. Many of them were hundreds of dollars a sheet, and 3"-6" thick for the really good material.

Where can you get the Melamine Foam?

"Melamine Foam Sound Absorbing Ceiling Tile" is the actual name of what we used in this project. Part No. 9216T1 from McMaster-Carr costs $2.57USD for a 1/2" thick, 24" x 24" sheet.

McMaster-Carr are a large industrial materials supply company. Please be aware that the stated NRC number as we have come to understand, is for the installed Melamine Foam and a standard sound tile with plenum behind.

Industrial Melamine foam for a quieter computer?

A close up shot of the Melamine Foam. Measuring 8.5mm thick, this soft foam is coated on each side with a stiff fiberglass fleece which resists bending. The soft foam can be compressed, and will spring back to shape.

Some 'Melamine Foam Sound Absorbing Ceiling Tiles' I stumbled upon caught my eye because it had a listed NRC value of 0.95, (where 1.0 is the most sound absorbing you can get), was just 1/2" thick, and was reasonably priced for a good-sized sheet (see blue box at right for where to get this material). The trade name of this product is reportedly 'Whiteline', it's made by Illbruck GmbH.

NRC stands for Noise Reduction Coefficient, and it is a number which ranges from 0.01 to 1.0, representing the average amount of sound absorbed by a material. Materials are tested in a sound lab at 200Hz, 500Hz, 1000Hz, and 2000Hz for their sound absorbing properties, and the average of all those results is the NRC number. Different materials absorb different frequencies of sounds differently, so the NRC number offers a common way to draw comparisons.

In any case, the Melamine Foam appeared to be a good sound absorber, and didn't seem to have too much of a thermal insulating value (last thing I want is to raise the temperature of the case) so I picked up a couple sheets and went back to the lab to try it out under real world conditions.

The Melamine Foam we picked up for testing is white in colour, very light weight, and sandwiched between two very thin sheets of fiberglass fleece facing for stability. The foam itself is spongy and soft, but somewhat rigid. If you bend the foam too far the fiberglass layer will split and the melamine foam will shear. The sheets we actually received and used for this project measure 3/8" thick, despite being called 1/2" on McMaster-Carr's catalogue.

Recently, we received an email from Mike Nixon at www.acousticalsurfaces.com , a company which specializes in commercial acoustic/vibration/noise soundproofing services. Mike had some interesting things so say about the NRC rating of the Melamine Foam we used here as it relates to manufacturer-installed guidelines, and our modified application.

As I was surfing the Net earlier today, I came across your articles on soundproofing computer cabinets. The melamine foam product you described with the glass fiber fleece facing, according to the latest data published by the manufacturer (illbruck) has an NRC of only 0.65 for a thickness of 0.4" and 0.75 NRC for a thickness of 0.6".

I do seem to recall that when the product was first introduced the NRC values were published as being much higher. Regardless however, it is important to understand that the material (called Whiteline) is used primarily as a ceiling tile and consequently was tested as an acoustical ceiling tile with a 16" airspace (plenum) behind the tile. The airspace contributes significantly to the product's acoustical performance. The same product when applied to the metal cabinet of a computer is unlikely to produce anywhere near the same acoustical performance as published for a ceiling application (0.65 NRC vs. ?? NRC).

Nevertheless I applaud your ingenuity in trying this material and recording the resulting drop in sound levels. It was not surprising that the sound levels at the back of the computer showed such a minor reduction. This could be improved upon by applying acoustical material behind the back of the computer either by applying the material to any reflective surface behind the computer or by locating a small freestanding absorptive barrier behind the unit to prevent any direct sound from spreading and/or by reducing the reflective sound off any hard surfaces behind the computer.

Easy Installation in the Case

The 1/2" thick Melamine foam panels were actually 3/8" thick when they arrived, and were going to be placed on both the left and right side panels, the base, and the top of the case. A small section of Melamine Foam was also placed between the bezel and the front of the case in an effort to absorb noise before it escaped through the front of the case. Covering up the front vents wasn't much of a problem for the hardware I had inside the Antec case - temperatures didn't drastically rise for lack of the front vent.

And in any case, to ensure there was some convection airflow entering the enclosure I replaced the bottom PCI expansion slot cover with a honeycomb-perforated type. Both of the rear fan grills were left uncovered, and after some experimentation I settled on just one exhaust fan in the top position. AMD users will probably want to leave the front vents clear, and a couple of rear fans plugged in, but Pentium 4 users (such as the components in this case) have much more freedom in this regard. No areas on the back of the case were covered with any of the Melamine foam either.

After measuring the size of Melamine Foam required for the side panels it was a simple matter of transferring those measurements to the raw sheets, and cutting along the lines with a sharp knife. Some double sided duct tape was used to keep the sheets in place on the side panel, and later some painters masking tape went around the edges to keep the fiberglass layer from fraying.

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Contents of Article: Frostytech
 Pg 1.  — Frostytech: Melamine Foam Sound Proofing for the Computer Case
 Pg 2.  Testing and Results

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